Hubbell Work Light TMR Series User Manual

INSTALLATION and MAINTENANCE INSTRUCTIONS  
TMR SERIES ELECTRIC CABLE REELS  
OPERATION  
DESCRIPTION  
The reel is activated when power is supplied to the torque  
motor through the main starting control of the equipment.  
Care should be taken to see that all electrical connections are  
made before power is turned on to the collector ring and  
torque motor. All nuts and bolts should be checked to see that  
they are tight. Check to make sure collector ring brushes are  
aligned on rings.  
The TMR series reel is designed to automatically lift and  
retrieve electric cable. The reel incorporates a rotating hollow  
shaft with spool mounted outboard on one end and collector  
assembly on the opposite end. The main shaft, rotating on  
two flange block bearings, is driven by an electric torque motor  
through a chain drive. The torque motor has an electronically  
released break holding the spool stationary when the reel is  
not in use.  
MAINTENANCE  
INSTALLATION  
GENERAL LUBRICATION: All bearings provided with grease  
fittings are lubricated at the factory before shipment. They  
should be regreased periodically depending on the running  
time of the reel, more often if used in dusty conditions. Parts  
with bearing assemblies not provided with grease fittings are  
equipped with sealed bearings and do not require lubrication.  
1. Thoroughly inspect reel upon receipt for damage that may  
have been caused in shipping.  
2. Mount reel with the main shaft horizontal and level and  
with the spool centerline in line with the cable tray. Mount  
at recommended height so that proper distance from the  
center of the spool to the cable tray is maintained.  
CHAIN CASE: Every three months, remove cover from chain  
case, check chain tension, and lubricate chain using a lithium  
based heavy duty chain lubricant.  
CAUTION  
Exceeding designed lift distance may lead  
to poor cable spooling and  
erratic operation because the electric motor  
will have insufficient torque.  
TORQUE MOTOR GEAR REDUCER: See section 5.2.2 of  
the enclosed brake motor operation instructions for grease  
lubrication. This gear reducer is filled with grease when used  
with 600 RPM torque motor.  
3. Remove collector cover. Connect conduit to line entrance  
of collector housing and connect wires to brushes of  
collector assembly. Brush terminals are number coded.  
Be careful that incoming wires do not put strain on brush  
terminals and cause brush misalignment. Replace  
collector cover.  
4. Connect motor to electric line of proper specification as  
stamped on motor nameplate. Refer to wiring diagram  
(below, in terminal box or on name plates. 3-lead  
polyphase and 2-lead single phase do not require  
diagram). Provide suitable overload protection based on  
full load ampere rating shown on nameplate as  
recommended by control manufacturer. Protect wiring circuit  
with proper fuses selected according to local codes.  
TORQUE MOTOR: Reel is equipped with a Demag torque  
motor. See enclosed brake motor operation instructions.  
INSPECTION: Every six months inspect entire reel to see that  
all nuts, bolt, screws, and set screws are in place and tight and  
that no parts show undue wear. Yearly (more often depending  
on duty cycle), check brushes on collector rings. Replace  
brushes when worn to the shunt  
TORQUE MOTOR  
3/60Hz/230V  
TORQUE MOTOR  
3/60Hz/460V  
WIRING DIAGRAM  
4
5
6
4
7
1
5
8
2
6
9
3
REEL MOTOR  
CONTROL PANEL  
(Supplied by customer  
7
1
8
2
9
3
L3  
L2  
L1  
T3  
T2  
T1  
T3  
SUPPLY VOLTAGE  
230V or 460V  
T2  
3 PHASE 60Hz  
T1  
NOTE: Reel start/stop circuit should be wired into main machine  
power master switch (not to machine travel drive motors). Frequent  
starting and stopping of torque motor is not recommended.  
Torque motor should be wired to wind cable only. Torque motor  
compensates for direction change when cable is unwound.  
1
7
4
2
8
5
3
9
6
1
7
2
8
3
9
4
5
6
BLOWER  
3/60Hz/460V  
BLOWER  
3/60Hz/230V  
NOTE: Be sure blower motor is also wired up with motor.  
CONTINUED ON BACK PAGE  
 
TMR SERIES ELECTRIC CABLE REEL REPLACEMENT PARTS LIST  
NOTE: Applicable mounting hardware included with each kit.  
ITEM KIT NO.  
DESCRIPTION  
Frame Assembly-TMR  
Collector Shaft  
QTY.  
ITEM KIT NO.  
DESCRIPTION  
Pipe Plug  
QTY.  
1
1
2
3
021372  
020784  
021752  
1
1
1
14  
101652  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
012285  
012286  
012287  
012288  
012289  
012290  
012291  
012292  
012293  
012294  
012295  
012296  
012297  
012298  
012299  
012300  
012376  
012377  
037194  
037294  
037295  
012304  
012381  
012382  
012383  
012384  
Collector Assembly, 2 Pole, 35 Amp  
Collector Assembly, 3 Pole, 35 Amp  
Collector Assembly, 4 Pole, 35 Amp  
Collector Assembly, 6 Pole, 35 Amp  
Collector Assembly, 8 Pole, 35 Amp  
Collector Assembly, 10 Pole, 35 Amp  
Collector Assembly, 12 Pole, 35 Amp  
Collector Assembly, 14 Pole, 35 Amp  
Collector Assembly, 16 Pole, 35 Amp  
Collector Assembly, 20 Pole, 35 Amp  
Collector Assembly, 24 Pole, 35 Amp  
Collector Assembly, 30 Pole, 35 Amp  
Collector Assembly, 36 Pole, 35 Amp  
Collector Assembly, 2 Pole, 75 Amp  
Collector Assembly, 3 Pole, 75 Amp  
Collector Assembly, 4 Pole, 75 Amp  
Collector Assembly, 6 Pole, 75 Amp  
Collector Assembly, 8 Pole, 75 Amp  
Collector Assembly, 2 Pole, 125 Amp  
Collector Assembly, 3 Pole, 125 Amp  
Collector Assembly, 4 Pole, 125 Amp  
Collector Assembly, 2 Pole, 200 Amp  
Collector Assembly, 3 Pole, 200 Amp  
Collector Assembly, 4 Pole, 200 Amp  
Collector Assembly, 6 Pole, 200 Amp  
Collector Assembly, 8 Pole, 200 Amp  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bearing Kit–2" bore  
(Includes housing and gasket)  
4
5
012402  
105060  
Bearing Kit–2" Bore  
(Includes housing and gasket)  
1
1
Retaining Ring  
6
6
6
6
6
6
021407  
021408  
021409  
021410  
021411  
021412  
Torque Motor-2  
Torque Motor-3  
Torque Motor-5  
Torque Motor-7  
Torque Motor-10  
Torque Motor-14  
1
1
1
1
1
1
7
021771  
Sprocket Kit, Ratio AA  
(Includes two sprockets and keys)  
Sprocket Kit, Ratio AB  
1
7
7
7
7
021772  
021773  
021774  
021775  
1
1
1
1
Sprocket Kit, Ratio AC  
Sprocket Kit, Ratio AD  
Sprocket Kit, Ratio AE  
8
021759  
Idler Kit  
1
(Includes sprocket, shaft, tensioner bar,  
locking collar and mounting hardware)  
9
021760  
Roller Chain Kit  
(Includes connecting link)  
1
1
10  
021006  
Reinforcing Plate  
16  
012440  
Brush Kit (35 Amp)  
(Each kit includes 4 brushes and 4 fingers)  
Brush Kit (75 Amp)  
ar  
11  
11  
11  
11  
11  
11  
11  
11  
11  
11  
11  
012459  
012460  
012461  
012462  
012463  
012464  
012465  
012466  
012467  
021764  
021765  
Cable Connector–.38 to .50 Dia. Cable  
Cable Connector–.50 to .62 Dia. Cable  
Cable Connector–.62 to .75 Dia. Cable  
Cable Connector–.75 to .88 Dia. Cable  
Cable Connector–.88 to 1.00 Dia. Cable  
Cable Connector–1.00 to 1.12 Dia. Cable  
Cable Connector–1.12 to 1.25 Dia. Cable  
Cable Connector–1.25 to 1.38 Dia. Cable  
Cable Connector–1.38 to 1.50 Dia. Cable  
Cable Connector–1.50 to 1.62 Dia. Cable  
Cable Connector–1.62 to 1.75 Dia. Cable  
1
1
1
1
1
1
1
1
1
1
1
16  
16  
012441  
012443  
ar  
ar  
Brush Kit (125 Amp/200 Amp)  
17  
012409  
Collector Cover Kit (8" long)  
(Includes seal ring)  
1
17  
17  
17  
17  
17  
012410  
012411  
012412  
012413  
012414  
Collector Cover Kit (10.5" long)  
Collector Cover Kit (13" long)  
Collector Cover Kit (15.5" long)  
Collector Cover Kit (20.5" long)  
Collector Cover Kit (28.5" long)  
1
1
1
1
18  
19  
012458  
Seal Ring (only)  
Spool Assembly  
1
1
*
12  
021763  
Chain Cover Kit  
1
(Includes cover, gasket and hardware)  
* Consult factory for part number of Spool Assembly and related hardware.  
Please give model number and serial number to obtain correct Spool Assembly.  
13  
016337  
Collector Entrance Assembly  
1
*SLIP RING  
AMPACITY CODE  
MAX  
**CHAIN RATIO  
CODE  
MODEL NUMBER EXPLANATION  
(Typical model number)  
CHAIN  
TMR -  
4
12  
-
XX XX XX  
-
AE  
-
3
CODE  
AMPS  
CODE  
RATIO  
REEL  
TYPE  
NUMBER  
POLES  
AMPACITY  
CODE*  
SPOOL  
DIMENSIONS  
and TYPE  
CHAIN  
RATIO  
CODE**  
MOTOR  
SIZE  
3
7
12  
20  
35  
75  
125  
200  
AE  
AD  
AC  
AB  
AA  
1.0:1  
1.5:1  
2.0:1  
2.5:1  
3.0:1  
 
CABLE REMOVAL  
3. Connect individual conductors to appropriate rings on  
collector using crimp fitting or similar connection method.  
4. Tighten cable connector and U-bolt provided on  
drum wrapper segments. Do not over-tighten.  
5. Wind the cable onto the reel spool by hand rotating  
spool.  
Use the following procedure to remove worn or damaged cable  
from reel prior to installation of new cable.  
1. Move machine serviced by reel to a position closest to  
reel.  
2. Turn off all electric power.  
3. Lock spool to prevent turning using either a spool lock  
mechanism or by tying off.  
4. Disconnect cable from machine junction box.  
5. Remove cable from spool. Loosen cable connector (Item 11  
on parts list) and disconnect conductors from slip ring.  
6. Install new cable following instruction below.  
6. Connect free end of cable to machine junction box.  
COLLECTOR REPLACEMENT  
1. Turn off all power to reel.  
2. Remove collector cover and gasket.  
3. Disconnect electric leads to and from collector.  
4. Remove drive stud bolt from bearing housing.  
5. Remove plug plug from hole in side of housing. Insert  
long 1/8” Allen wrench through hole and loosen two set  
screws in collector locking collar Set screws are at 90O  
to one another..  
CABLE INSTALLATION  
Use the following procedure to replace cable or if reel was  
ordered without cable. Refer to CABLE INSTALLATION  
REFERENCE DRAWING, below.  
1. Unspool new cable from shipping spool and lay out  
to eliminate twist.  
NOTE: Older reels may have lock screws which must be  
removed to reach set screws holding collector to shaft.  
6. Slide collector off shaft.  
NOTE: This step is not essential, but will aid in winding  
operation of the reel and prolong cable life.  
2. Feed one end of the cable through cable connector on  
the main shaft inside the spool and into the slip ring side.  
(See drawing below).  
7. Install new collector by reversing above steps.  
NOTE: This may require that jacket of cable be stripped  
to allow conductors to pass through shaft.  
CABLE INSTALLATION REFERENCE DRAWING  
Cable  
(Input)  
Cable  
(Output)  
Collector  
Reel  
Shaft  
Cable Gland  
Thread gland into  
shaft. Thread cable  
thru gland and shaft.  
Tighten gland cover  
to secure cable.  
Connect leads  
to collector  
NOTE:  
Strip cable to inside  
of gland. Wrap  
leads with electrical  
tape thru shaft.  
Frame/Gear Case  
Spool  
GLEASON REEL CORP.  
P.O. Box 26 600 South Clark St  
Mayville, WI 530500026  
Phone 9203874120  
®
®
HUBBELL A Hubbell Company  
Fax 9203874189  
Bulletin No. 053151.a  
Printed in USA  
 

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